From concept to commercial production.
Royal Labs brings formulation, product development, manufacturing, filling and packaging together under one roof — giving brands a single experienced partner from initial concept through finished production.
Custom Formulation
Concept development, texture, ingredient direction, performance and target cost.
Yes. Our experienced in-house formulation and R&D team can develop products based on your concept, desired ingredients, performance, texture, positioning, target market, and cost objectives.
Contract Manufacturing
Commercial manufacturing for established and growing brands.
Yes. Royal Labs offers custom contract manufacturing as well as private label solutions. Whether you are developing a completely new product, expanding an existing line, or looking for a manufacturing partner for an established brand, our team can develop a program around your needs.
Private Label
Market-ready solutions with customization options.
Yes. We work with companies at different stages of growth—from emerging brands developing their first products to established brands requiring larger-scale manufacturing and ongoing production.
Formula Reengineering & Optimization
Troubleshoot, improve, modernize or cost-optimize appropriate products.
Yes. Our formulation and manufacturing experience allows us to evaluate existing products for opportunities to improve performance, aesthetics, stability, ingredient selection, manufacturing efficiency, or cost.
Scale-Up & Commercialization
Move formulas from laboratory development into repeatable commercial production.
Yes. Scalability is an important part of our manufacturing approach. We work with brands at various production levels and can support customers as their volume requirements increase.
OTC Manufacturing
Qualifying OTC programs within applicable facility and regulatory requirements.
Yes. Royal Labs operates an FDA-registered facility with capabilities for qualifying OTC personal care and treatment products.
Filling & Packaging
Bulk through finished goods.
Yes. Royal Labs offers turnkey manufacturing capabilities that can include formulation, manufacturing, filling, labeling, packaging, and finished product assembly.
Turnkey Manufacturing
Formulation, sourcing coordination, manufacturing, filling, labeling and finished production.
Yes. Depending on your program, Royal Labs can assist with sourcing bottles, jars, pumps, closures, labels, cartons, and other packaging components.
Stability, Compatibility & Appropriate Testing
Testing matched to the product and the market it enters.
Appropriate testing is incorporated into the development process based on the type of product and its requirements, and will include stability, compatibility, microbial challenge and other applicable testing.
Where Formulation Meets Real-World Experience
An On-Site Professional Spa. A Unique Product Development Advantage.
Creating an exceptional personal care product requires more than developing a formula that works in the laboratory. How a product applies, absorbs, spreads, feels, and performs during actual use can be just as important to the finished product.
Located directly on the Royal Labs campus, Aroma Bella is a working professional spa that provides our product development team with a unique environment for the professional-use evaluation of select formulations.
Working alongside experienced spa professionals, our R&D team can gather practical feedback on important product characteristics, including:
- Application and spreadability
- Texture and consistency
- Absorption and after-feel
- Slip and massage characteristics
- Fragrance and sensory experience
- Professional-use characteristics
- Overall user experience
That feedback can be brought directly back to our formulation team for evaluation and refinement.
By bringing R&D, professional-use evaluation, and manufacturing together on one campus, Royal Labs provides brands with a product development resource that goes beyond traditional contract manufacturing.
It is another way that more than four decades of formulation and manufacturing experience translates into better product development for our customers.
Can Royal Labs handle your project from development through commercial production?
Tell us about the product and the volumes, and we can come back with something useful.
Start your project →